Hmm, thats interesting, well it does narrow things down a little and gives a few options to test and check, I'd start with basics, you may have already mentioned you tried these things but I'm not reading through all the thread
Anyway
(Removed, already tried it)
Is the optical lead ok, no cracks in the lead or muck etc on the ends
Is the optical socket ok, no fractured or dry joints giving intermittent connections
If the voltage supplying the optical input isn't consistant it could cause problems
Whilst music is playing try gently tapping the dac to see if it increases the popping
Maybe the optical level is slightly too high and causing random clipping
It should be possible to find the problem, it may just require a bit of time


Originally Posted by trailer


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- Took ages to get it back in position.


