
Originally Posted by
Effem
I'm going to disagree that populated PCB's are more expensive than point to point wiring. A PCB can be designed and prototyped these days in hours on a PC with all sorts of clever software, all you have to do is design the actual circuit and the software works out all the holes, copper tracking, component legends, in fact the whole shooting match. A bare PCB costs literally pence, components are fractions of a pence mostly and auto insertion machines can fit the components in less than a minute at full tilt, bend and trim legs of components, the a quick trip across the solder bath and job done.
The most expensive part of manufacture - labour - has been kept to a minimum. Point to point wiring cannot be done by any machine and needs human intervention every step of the way from start to finish. The one element that separates the two is heat; PCB's don't like it up 'em and they soon start to slow cook and carbonise until one day a fire extinguisher becomes it's best friend suddenly, while P2P wiring is ALMOST immune from the effects of heat.