Originally Posted by
shane
Interesting. It's pretty much the same as the Linn pulley, and I've never understood the logic behind it. It's not possible to get a flat belt to run centrally on a pulley without a crown. It just won't do it. When I was trying to work out the design of the original pulley, I had to pretty much guess the radius of the crown. All the information I could find (there was no internet in those days, remember) came from research done in Victorian times when factory and farm equipment was driven by flat belts, and it was all pretty vague. You don't need much of a crown and in theory the pulley edges aren't needed, but you have to have something. On the Linn-type pulley, the belt just treats the angle between the flat portion of the pulley and the conical part as a crown and runs on that, as shown perfectly in your second picture. (Brilliant photos, by the way!)
What I could never work out was which diameter to use to calculate the speed. In the end, I think we just tried reducing the diameter by degrees until we got it right.
As far as removing the ball from the bearing is concerned, I wouldn't bother. The ball is aclose fit in the bearing. If you take a new bearing with no oil in, the ball takes about 20 seconds to reach the bottom of the bearing. Introduce some oil, and the oil seals the minute gap around the ball almost perfectly. If you try to force the ball in under these circumstances, the air pressure will force the brass plug out of the bottom of the bearing.Iin the same way, it's almost impossible to remove the ball once there is oil in the beaing because air cannot get past the ball. The only way I've ever managed it is to push the ball and the plug out of the bottom together. Not recommended!
There shouldn't really be any need anyway. Cotton buds or a rolled-up soft clotth will be sufficient.