You haven't been keeping up to date with headphone amp design technology. The TI TPA6120 IC has been used in headphone circuits for many years now by companies like Benchmark in their DAC, and by many others in stand alone headphone amps. Other ICs are also available that can be used for headphone output circuits.
As for your point on voltage output: can you expand on this for the benefit of all the readers of AoS? Maybe you can make a simple list of what current and voltage is required from a headmp in order to produce the maximum permitted power output to drive headphones at various impedances?


Originally Posted by Reid Malenfant

A DIL IC is not going to be happy to drive low impedance headphones, where as it may drive higher impedances fairly easily. However if the voltage supply is low then it may well not even do that very well.
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A headphone amplifier is going to supply low enough power to make it worthwhile using a discrete circuit in Class A. I don't see many ICs in tube headphone amps so why incorporate one into a solid state version if you want the best quality? 


Isaac Bashevis Singer
