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Brian28
12-12-2016, 18:44
Gents , im a Mechanical engineer , not an electrical .. so i need some advice ..

I want to rebuild some Cheviot crossovers , is it as easy as buying the same value components, but better quaility ? Or is there more to it ? :scratch:

walpurgis
12-12-2016, 18:55
They may benefit, but what makes you think the crossovers need rebuilding?

In any case, I'd suggest speaking to Paul at RFC (trade section). He has rebuilt these and can qadvise. He will probably have any parts you may need.

Brian28
12-12-2016, 19:37
Hi , just the fact that they are getting old now , and with better new componants would hope an improvement in sound quaility..

walpurgis
12-12-2016, 20:18
As I said. Speak to Paul.

You will find him posting here today about Tannoy crossovers.

http://theartofsound.net/forum/showthread.php?26397-RFC-News&p=813527#post813527

Reffc
12-12-2016, 20:19
Brian

they need carefully, completely dismantling. Don't lose the spacers for the inductors (air gap spacers) whatever you do when dismantling and be careful not to snag/snap the inductor and autoformer wiring which is quite delicate. The switches need taking apart and cleaning which is fiddly but worthwhile. The only components I'd recommend changing are the caps as the originals weren't always very tightly specified and whilst they do the job (in the case of the later brown plastic bodied polys), there are better available for not a lot of cost now. You will find it a squeeze fitting everything in if you deviate from the box capacitors.

Something inexpensive such as Solens or Mundorf Z-caps even would better the originals and for not a lot of money. The other worthwhile upgrade is to replace the lighting flex with some fisual biwire cable and a new 4 pin connector, plus replace the pretty awful spring binding posts for new gold plated binding posts with some speaker wire to the solder inputs (0.75mm cross section to fit into the hollow solder pillars). If you've never tackled one of these before, best to allow at least a full day to carefully refurbish them. Resistors are fine and do not really benefit from change. The PCB is really quite poor quality compared with what can be made today hence not worth investing on boutique components.

Brian28
12-12-2016, 22:11
Hi Paul , i was just reading your trade posts ..

Thanks for taking the time to read mine ..

I havent delved into the cabinets yet , probably take a look tomorrow ..

I have heard they are wired inside with almost bell wire .. i was going to keep as with all my interconnects ,and rewire the internals with .8mm solid core pure silver wire ..

You said the PCB's are quite poor quaility , so i was wondering if you would supply a kit of parts , new PCB's and components for me to build .. ?

walpurgis
12-12-2016, 22:19
Paul will no doubt answer, but I think silver wiring inside Tannoys is likely to be unwise. Silver is prone to highlighting higher frequencies and 0.8mm is really too thin for speakers in any case.

Reffc
13-12-2016, 15:38
Silver wiring is unwise for a reason most don't even consider. It has a nasty habit of corroding badly at junctions where exposed, due to hydrogen sulphide in the atmosphere in very small amounts (mainly) which blackens it eventually. I really don't understand why people still think that there's some mechanism for it benefiting SQ. It really offers no benefits whatsoever over a good OFC cable except for being a little more conductive and only then if it's a genuine pure silver wire. Contrary to popular belief, making less than 5% of the total speaker circuit in a silver wire (ie the bit connecting crossovers to drive units) cannot, in any way, affect the signal response in terms of modulation or filtering to change the sound somehow. It doesn't work like that. What silver can do, if in longer runs and sheathed in a ptfe is create conditions for tribolectric charge due to the valencies of silver and the ptfe dielectric. This theoretically can cause ringing in upper frequencies but get the dielectric right and it has no effect at all on frequency response. Most wire you buy is anything but pure as well. Most of it is a Nickle Silver (Sterling Silver). If you look at the losses per metre run in say 0.75mm OFC, it is so minuscule as to be barely measurable with the average multimeter. I would strongly advise sticking to a multistrand OFC of 0.75mm or 1mm. You don't need it any thicker for that short internal run.

Back to the silver. Just about all the wire you buy will be Sterling Silver, as 3 nines plus pure silver is usually very soft and malleable and can break very easily in small thin strands, hence it is often alloyed, sometimes with Zinc but more often with Copper, usually 92.5% Silver to 7.5% Copper to produce Sterling Silver. For higher voltage, higher current systems circuits such as loudspeaker circuits, it offers little to zero benefit over a pure OFC, but more drawbacks. For that reason, I would not recommend it but use it by all means if you have some and a good silver solder. It will make no difference to what you hear whatsoever given the equivalent geometry to a slightly thicker OFC. The voice coil in your Tannoys uses many metres of very fine copper and is part of the exact same circuit. I can't speak for amplifier design, but this is my advice as far as speaker circuits goes.

The original wiring was actually 3-strand lighting flex of about 20 or 21 AWG. It is worth replacing because by now, it may be corroded (it wasn't a pure copper like an OFC), so any quality 0.75mm OFC will do. A good solution is the Fusual bi-wire (4 - core) but you need to trim a little from the termination thickness (ie remove some of the strands) to common the earths at the PCB end of the standard crossovers, and to solder to the 4 pin plugs. Whilst I agree with Geoff that less than 0.8mm or so is generally too small for loudspeaker circuits, that is usually when applied to speaker cable runs of more than several metres with lowish impedance speakers. Your Cheviots have a minimum impedance of something like 7.2 Ohms and are easy to drive, so half a metre to 750mm within your cabinets will be absolutely fine done in 0.75mm. If you wish to use SE amplifiers, I would always recommend you minimise system losses where possible and stick with a minimum of 1mm within the speakers.

As far as a kit of parts is concerned, I have provided these to people previously, selling the parts at RRP cost, made little to nothing on the deal and had one of my designs stolen and used quite unscrupulously (commercially) after doing someone a good turn, so I hope you understand if I no longer offer to do this. What I can do is to provide the caps and resistors you need if you want to re-use your autoformer and bass inductors, and I can provide the PCBs for that, You would have to drill holes for fixing the autoformer and inductors. You then hard wire (do away with the switches) using the electrically flat setting which I can help you with. Consider it a project.

There is nothing wrong though with just refurbishing the originals. The real benefits in response lie with another route entirely hence it would be far simpler to just refurbish the originals. The benefits to response with the HPD 315 aren't fully realised anyway unless they are used in a much larger cabinet. You can re-tune and improve the Cheviots and actually, the best benefits come not from boutique parts, but from getting the cabinet tuning correct and improving cabinet stiffness, and reducing resonance.

Here are my tips:

Tear out the internals (all of them) from the cabs. Buy yourself some "Silent Coat". This is a superb vibration deadening material made from a butyl rubber visco elastic polymer. As it is not marketed with "hifi" in the tag, it is also very affordable! Line the rear and side plus top and base of your cabinets but NOT the front baffle. Next, introduce a ply brace cut so that it ties sides, back and front together. Place this just below the drive unit, no more than an inch from the frame, secured with glue to the cabinet (before you do the damping). It can have a large hollow in the middle so only needs to be an inch or so wide by 18mm thick. Failing that, use hardwood battens to effect the same thing.

Next, carefully remove the port. Tannoy tuned the cheviot far too low and it behaves more like a sealed box as a result, with none of the loading benefits at low frequencies. The cabinet is too small for the port length to be effective. It needs to be shortened to just 55mm from front face of baffle to back of the port. That is the correct port length for that enclosure and that driver. It will improve "slam" and bass energy appreciably.

Next, replace standard foam (mattress foam which was never a lot of cop) with the more efficient 50mm wedge tiles (coeff' > 0.75 @ 1KHz ) to the rear, sides, top and base.

Finally, remove and refurb your standard crossovers.

This will yield maximum benefit for minimum spend and targets key areas of acoustic response which replacing a copper wire for a silver one will have zero effect on, same goes for using boutique components. Once you have listened to the improvements, the next worthwhile improvements are gained by externalising your crossovers. If at that stage, you want to try a PCB solution, I'd be happy to assist you.

Hope this makes sense and is of help.

P.

Arkless Electronics
13-12-2016, 17:01
There is no point at all to silver wire (and obviously I'll never agree that it sounds bright! Old wives tale and technically impossible for a type of metal to boost treble) as it is only slightly better a conductor than copper and so one can just buy thicker copper wire and save a fortune.

pgarrish
13-12-2016, 18:08
I'm sure Paul is right about not using fancy resistors.... however it might be worth replacing them all anyway simply because they might not be the right ones! we found a few odd components on my crossovers when they were rebuilt including caps and resistors of the wrong values....

Reffc
13-12-2016, 18:22
Yes, it's not unknown Paul. It's always worth checking the values, as you rightly point out.

Brian28
13-12-2016, 19:12
Wow Paul , it must have taken you ages to type that lot out .. thank you so much ..

I take your point about the silver .. and i will do as advised . However i did hear a distinct difference in sound just the other week when another Builder on hear demonstrated the difference between a normal aftermarket power lead , and one constructed from 12 strands of PTFE covered silver .. this was pure silver .. not stirling ( all my interconnects i made with this )

I would like to keep the original treble switches on the front .. and take you up on your offer of supplying the parts .
I will call you tomorrow if thats ok ..

Once again thanks so much for your help ..

Regards Brian

The Black Adder
13-12-2016, 19:14
Yep, if you are unsure just swap the resistors out for some Mills or Mundorf maybe. If you want to go fancy then I highly recommend the Duelund type. Path resistors are also good.

It's entirely hup to you :)

danilo
14-12-2016, 15:01
In that vein; PartsConnexion is clearing out (non selling ?) Cast Duelunds at 1/2 price.
Still obscenely priced.. but Hey.. Half off.
Poser parts for 'less'

RothwellAudio
14-12-2016, 15:26
Silver wiring is unwise... I really don't understand why people still think that there's some mechanism for it benefiting SQ. It really offers no benefits whatsoever...
...and actually, the best benefits come not from boutique parts, but from getting the cabinet tuning correct...

Look mate, you clearly know nowt about hi-fi - silver is more expensive than copper, therefore it must be better, geddit?
Correct tuning? Are you mad? Sound quality comes from paying the highest possible price for components. Any fool knows that. Fortunately there is a growing number of suppliers who do understand where sound quality comes from and are willing to go the extra mile in inflating the price of components in order to wring the last ounce of sound quality from them for the benefit of true audiophiles.
:lol: :ner: :mental:

Arkless Electronics
14-12-2016, 16:09
Look mate, you clearly know nowt about hi-fi - silver is more expensive than copper, therefore it must be better, geddit?
Correct tuning? Are you mad? Sound quality comes from paying the highest possible price for components. Any fool knows that. Fortunately there is a growing number of suppliers who do understand where sound quality comes from and are willing to go the extra mile in inflating the price of components in order to wring the last ounce of sound quality from them for the benefit of true audiophiles.
:lol: :ner: :mental:

and as it looks bright and shiny it obviously must sound the same way... stands to reason innit...

Reffc
14-12-2016, 17:04
...double post

Reffc
14-12-2016, 17:09
Look mate, you clearly know nowt about hi-fi - silver is more expensive than copper, therefore it must be better, geddit?
Correct tuning? Are you mad? Sound quality comes from paying the highest possible price for components. Any fool knows that. Fortunately there is a growing number of suppliers who do understand where sound quality comes from and are willing to go the extra mile in inflating the price of components in order to wring the last ounce of sound quality from them for the benefit of true audiophiles.
:lol: :ner: :mental:

:lol:

My bad. I must now drop any notion of using acoustic and electronic knowledge to design things and instead just use gold/silver solid core wiring, capacitors made from gold leaf plates with polypropylene all rolled on a virgin's thigh and resistors made from the finest ceramic coated with fine 15 nines silver dust. I can then make the cabinets any old how and they'll sound grrrrrrrreat! Thank you for your wisdom, you are truly a Grand Masta Mr Rothwell, truly the enlightened one! Would it help if I wore a tin foil hat when working? :facepull: By earthing the hat I could ground any stray EM fields to prevent contamination of the carefully aligned quantums in the components for the ultimate sonic purity maybe? :ner:


and as it looks bright and shiny it obviously must sound the same way... stands to reason innit...

I've obviously not shared the extensive training of yourself and Grand Masta Andrew...I will enrole in your skeewel of training and be taught the secrets of componentology until I too am Grand Masta. :mental:

If it's half as much fun as the Goodies school for Ecky Thump, I'm in for a treat...

Arkless Electronics
14-12-2016, 18:35
:lol:

My bad. I must now drop any notion of using acoustic and electronic knowledge to design things and instead just use gold/silver solid core wiring, capacitors made from gold leaf plates with polypropylene all rolled on a virgin's thigh and resistors made from the finest ceramic coated with fine 15 nines silver dust. I can then make the cabinets any old how and they'll sound grrrrrrrreat! Thank you for your wisdom, you are truly a Grand Masta Mr Rothwell, truly the enlightened one! Would it help if I wore a tin foil hat when working? :facepull: By earthing the hat I could ground any stray EM fields to prevent contamination of the carefully aligned quantums in the components for the ultimate sonic purity maybe? :ner:



I've obviously not shared the extensive training of yourself and Grand Masta Andrew...I will enrole in your skeewel of training and be taught the secrets of componentology until I too am Grand Masta. :mental:

If it's half as much fun as the Goodies school for Ecky Thump, I'm in for a treat...

The skills can only be taught under a full moon of course... and there are six lessons.... so that's 6 moons in all.... When fully initiated, no further measurement or knowledge of electronics or acoustics is required! You just need to remember the basic steps of 1/ everything must be shiny. 2/ everything must be heavy 3/everything must have a totally implausible price tag.... all other issues can be solved by the judicious use of shakti stones, tone woods and a green marker pen :D

RothwellAudio
15-12-2016, 11:20
Just to be serious for a moment, I hope the OP wasn't offended - having a pop at silver wiring wasn't intended as an insult to his technical knowledge. I think what was at the back of my mind was something I read from a supplier of moving coil step-up transformers. He was raving about the new silver-wired transformers he was offering and making wild claims for their superiority over the copper-wired version. Ok, I'll admit that reducing the resistance of the windings in a transformer is a good thing, so silver wiring rather than copper wiring will have some benefit (about 5% less resistance), but what appalled me was his claim that the core material for the transformer didn't really matter much - it was all about silver wire. That was either a display of shocking technical ignorance from someone who sets himself up as an expert, or it was a very cynical sales ploy.
What really annoys me is the fact that bogus claims like that turn customers against honest products which are well-designed and offer superior performance but lack the kudos of precious metals or some other must-have bling.
Anyway, rant over - back to rebuilding crossovers.

Reffc
15-12-2016, 11:46
Just to be serious for a moment, I hope the OP wasn't offended - having a pop at silver wiring wasn't intended as an insult to his technical knowledge. I think what was at the back of my mind was something I read from a supplier of moving coil step-up transformers. He was raving about the new silver-wired transformers he was offering and making wild claims for their superiority over the copper-wired version. Ok, I'll admit that reducing the resistance of the windings in a transformer is a good thing, so silver wiring rather than copper wiring will have some benefit (about 5% less resistance), but what appalled me was his claim that the core material for the transformer didn't really matter much - it was all about silver wire. That was either a display of shocking technical ignorance from someone who sets himself up as an expert, or it was a very cynical sales ploy.
What really annoys me is the fact that bogus claims like that turn customers against honest products which are well-designed and offer superior performance but lack the kudos of precious metals or some other must-have bling.
Anyway, rant over - back to rebuilding crossovers.

I'm sure that Brian wasn't offended having spoken with him yesterday Andrew. He's a nice chap with head firmly screwed on. Yes, it is dishonest of a few manufacturers to continue to peddle silver as somehow superior, completely without any context other than it's a precious metal so therefore must "sound better". Wire doesn't actually "sound" of anything.