northwest
29-08-2012, 19:21
Well, way back in the mists of time I met up with Nick (Beechwoods) in a darkened underground car park. From the boot of his car he produced the deck you see in it's original configuration and we transferred it to a suitcase and I made my way back up North!
I had already had a chat with Dom at Northwest Analogue and an SME 3009 had been procured for the project.
I spent quite a bit of time over on that "other forum" - lenco heaven - and the very helpful membership over there gave me some good advice. I also made the aquaintence of "Jolly" over there - he of the Jolye Bearing Fame.
So, after actually getting the deck home the first thing to do was connect it to my system and give it a whirl. It was pretty uninspiring to be honest, but the reasons for that became obvious during the strip down. The main bearing for instance was totally shot!
I had decided from the off to glass over the now redundant tonearm and other holes as I wanted the chassis to be as clean and uncluttered as possible. I had also read on Lenco Heaven that there was a Speed Controller in the works so I investigated this but I abandoned the idea quickly as the development has been going on for over three years now so I am sticking to the mechanical speed control mechanism and leaving the appropriate cutouts in place.
I am going to be turning the chassis through 90 degrees clockwise and putting the arm to the right on the plinth. The ON/OFF switch will then be on the left hand front and the speed control linkage will be at the top left - at the rear of the deck.
The paint was stripped off, along with everything else removeable and I laid up some lightweight fibreglass matting to support the filler I would use for the holes. Unless you do this, in whatever application, the filler will eventually break away and leave you with the hole you started with! I used three coats of primer filler but I concentrated primarily on those surfaces that are visible. Then came the time for the finish coat.
After thinking about this I decided to go for a very, very traditional finish using traditional methods. The finish coat is a lovely rich cream Coach Enamel, a traditional, well, Coach Paint. This is the stuff that Coaches were painted with back in the day and for the authentic look there is only one way to apply it and that is by brush. I used a one inch pure bristle Hamilton brush and I gave it three coats. The first I flatted down with 600 grit wet n dry, the second coat 1000 grit and the third and final coat using 1500 grit. I left it for a couple of days and polished it using Farecla G3 - a bodyshop paint polishing compound - and a couple of days later after the paint had hardened up further, a final polish in preparation for a wax coat.
So that's where I am right now, all the actual mechanical bits are done now, bearings are rebuilt and linkages prepared ready for re-installation. The next and final step is the plinth and I have been giving some thought to this and I have a few ideas that I will be exploring, but that is for another time. Like they say, a picture is worth a thousand words so here you go:
http://immersible.co.uk/lenco/basicdeck.jpeg
http://immersible.co.uk/lenco/platteroriginal.jpeg
http://immersible.co.uk/lenco/platterunderside.jpg
http://immersible.co.uk/lenco/platteroriginal-02.jpeg
http://immersible.co.uk/lenco/platteredge.jpeg
http://immersible.co.uk/lenco/newbearing-01.jpg
http://immersible.co.uk/lenco/components.jpg
http://immersible.co.uk/lenco/assembled.jpg
And next week, maybe an update to my ESL57 rebuild;)
I had already had a chat with Dom at Northwest Analogue and an SME 3009 had been procured for the project.
I spent quite a bit of time over on that "other forum" - lenco heaven - and the very helpful membership over there gave me some good advice. I also made the aquaintence of "Jolly" over there - he of the Jolye Bearing Fame.
So, after actually getting the deck home the first thing to do was connect it to my system and give it a whirl. It was pretty uninspiring to be honest, but the reasons for that became obvious during the strip down. The main bearing for instance was totally shot!
I had decided from the off to glass over the now redundant tonearm and other holes as I wanted the chassis to be as clean and uncluttered as possible. I had also read on Lenco Heaven that there was a Speed Controller in the works so I investigated this but I abandoned the idea quickly as the development has been going on for over three years now so I am sticking to the mechanical speed control mechanism and leaving the appropriate cutouts in place.
I am going to be turning the chassis through 90 degrees clockwise and putting the arm to the right on the plinth. The ON/OFF switch will then be on the left hand front and the speed control linkage will be at the top left - at the rear of the deck.
The paint was stripped off, along with everything else removeable and I laid up some lightweight fibreglass matting to support the filler I would use for the holes. Unless you do this, in whatever application, the filler will eventually break away and leave you with the hole you started with! I used three coats of primer filler but I concentrated primarily on those surfaces that are visible. Then came the time for the finish coat.
After thinking about this I decided to go for a very, very traditional finish using traditional methods. The finish coat is a lovely rich cream Coach Enamel, a traditional, well, Coach Paint. This is the stuff that Coaches were painted with back in the day and for the authentic look there is only one way to apply it and that is by brush. I used a one inch pure bristle Hamilton brush and I gave it three coats. The first I flatted down with 600 grit wet n dry, the second coat 1000 grit and the third and final coat using 1500 grit. I left it for a couple of days and polished it using Farecla G3 - a bodyshop paint polishing compound - and a couple of days later after the paint had hardened up further, a final polish in preparation for a wax coat.
So that's where I am right now, all the actual mechanical bits are done now, bearings are rebuilt and linkages prepared ready for re-installation. The next and final step is the plinth and I have been giving some thought to this and I have a few ideas that I will be exploring, but that is for another time. Like they say, a picture is worth a thousand words so here you go:
http://immersible.co.uk/lenco/basicdeck.jpeg
http://immersible.co.uk/lenco/platteroriginal.jpeg
http://immersible.co.uk/lenco/platterunderside.jpg
http://immersible.co.uk/lenco/platteroriginal-02.jpeg
http://immersible.co.uk/lenco/platteredge.jpeg
http://immersible.co.uk/lenco/newbearing-01.jpg
http://immersible.co.uk/lenco/components.jpg
http://immersible.co.uk/lenco/assembled.jpg
And next week, maybe an update to my ESL57 rebuild;)