They sound quite alike, yet different. (Sorry!)
They both have slightly different output stages, the 1540 not requiring quite so much gain, interestingly. So an ECC82 is used whereas with the 1541 I used a grounded cathode ECC83 (2 less in the component count, I'm a very big fan of the simplest circuits).
Dimensions are approximately 430 wide, 330 deep and 120 tall (mm).
As for cost, when I have totted it all up and putting some (adequate) labour on, one I built recently for someone with Silver everywhere, Resistors, solder, wiring (not A/N o/p caps though!!) I ended up charging over
£2500